Before any dollar figure makes sense, you need to know what your judge actually gets wrong. Treat the judge as a binary classifier. Put the human-adjudicated label on one axis and the judge verdict on the other, and count four cells: true pass, true fail, false pass, false fail. The general layout of these four cells, called a confusion matrix, is standard in classification work (Wikipedia), and the practical reading of the cells (what each error actually means for the application) is set out in classification guides (Evidently AI).
Two rules make the matrix trustworthy. First, build the calibration set from the same workflows the judge will score, including rare high-risk cases and borderline items, and label it independently before anyone sees the judge's answer (OneUptime). Second, do not silently drop parse failures or refusals. A judge that is right on the 90% of items where it returns a label is only 81% right end to end if it fails on the other 10%, so keep invalid outputs in the denominator (OneUptime).
Once the matrix is stable, check that it is not degenerate. Percent agreement flatters judges that mostly predict the majority label. The "Judging the Judges" study of nine judge models found that judges with high percent agreement can still assign very different scores, and it recommends Cohen's kappa over raw agreement for this reason (arXiv; Arize summary). The AWS grounded-evals guide gives the same example from the other direction: if 70% of outputs are correct and the judge always says "correct," it scores 70% accuracy and a kappa of zero (aws-samples). Kappa is not a quality score you optimize against, though. It must be read next to the confusion pattern and the risk of the use case (Arize).
One further caution on the numbers you feed into the sheet: if you are comparing candidate thresholds, make sure the underlying estimates are not too noisy. Agreement between human raters is itself imperfect (the same study reports human kappa at 96 in its setup, against 79 and 84 for the two strongest judge models), so rates you compute from a few dozen items have wide uncertainty (arXiv).



